Barry-Wehmiller Network
Process Solutions

Project Profiles

Please see the below Project Profiles representing Design Group Construction.

  • Pet Food Manufacturing Facility

    New 360,000 Square Foot Pet Food Manufacturing Facility

    • Design services provided include master planning of the current and future buildout of the site, all permitting required for both construction and operation of the facility, completion of all facility, process, packaging and controls system engineering by our in-house staff.  
    • Construction management services included budgeting, scheduling and procurement for construction of the facility, process, packaging and control systems to be installed.
    • On-site supervision for the construction of the facility as well as installation and commissioning of the process, packaging and control systems are included as part of this scope of work.

  • fs-new-green-facility

    New Green Facility for Progressive Brewer

    Design Group provided custom energy conservation measures in our design of the brewery utilities.

    Design Group Scope of Work:

    • Medium Temperature Hot Water (MTHW) versus Steam: Steam is used almost universally in the US brewing industry for process heating. Design Group provided innovative MTHW system providing higher efficiency and significantly lower operating cost than traditional steam systems.
    • CO2 Vaporization with Glycol: Bulk liquid CO2 returned to gaseous state by using warm glycol return. Provides phase change for CO2 and “free-cooling” of the process glycol.
    • High Efficiency Ammonia Refrigeration System: Still the most efficient cooling system in this temperature range.
    • Electrical Distribution, Compressed Air, and Water systems all designed with reliability and efficiency in mind.
    • LEED BD+C certification is in progress for this brewery.
     

  • Production and Distribution Center

    New 100,000 Sq Ft Production and Distribution Center

    • Master plan and preliminary design services to increase production, efficiency, and distribution capabilities.
    • Tasks have included site evaluations, production & process design, and project and construction management.

  • Robotic Palletizer

    Robotic Liquids Palletizing

    Project Scope:
    • Robotic depalletizer of plastic jugs and of glass bottles in cases
    • Robotic palletizer of plastic jugs with pallet dispenser
    • Automatic stretch wrapper
    • Jug, case and pallet conveyor

    Design Group Scope of Work:
    • Design, procure, install, start-up, commission and operator and maintenance training
    • Procurement of robotic systems and conveyor
    • Development of construction SOW and procurement of construction contractors 
    • Construction supervision
    • Start-up management

  • fs-new-225k-distribution

    New 225,000 Square Foot Facility

    Project Scope:
    Site consisted of offices, employee facilities, raw ingredients storage, manufacturing, process equipment, packaging, QC lab, warehouse and future areas.

    Design Group Scope of Work:
    • Concept design
    • Final design
    • Master planning
    • Construction management
    • Project management
    • Process engineering
    • Packaging engineering
    • Program Management