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Design Group > Services > Industrial Automation & Packaging > Project Profiles
Industrial Automation & Packaging - Project Profiles
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High-Speed Bottled Water Packaging Lines
Design Group has led the design, installation and startup of multiple high-speed PET bottled water lines. Projects included build-out of existing plants, as well as new Greenfield operations. Scope has included the integration and installation of equipment from the industry’s leading suppliers - Husky injection machines, Sidel blow-molders, Krones fillers & labelers, KHS packers, and Alvey palletizers, as well as the design and integration of the utility and support systems for these lines.
Design Group services included Project Management, Electrical and Mechanical Layout & Design, Installation Packages, Electrical Engineering/Controls/SCADA, Contractor Installation Management, and Complete Startup and Commissioning responsibility for the lines.
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High Speed Solid Dosage Filling and Packaging Lines
Design Group provided two turnkey solid dosage lines to a major Pharmaceutical manufacturer on a fast-track basis. Teams from four offices supported the project, which involved OEM equipment specification and procurement, off-site integration and pre-qualification, installation, training, startup, and validation. |
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Capacity Expansion Projects (Multiple)
Design Group has provided extensive engineering consulting services for the last 7 years to an industry-leading beverage company to support the expansion and diversification of their production capacity. Our scope has included the design, installation, and commissioning of nearly 30 PET bottled water lines. Technologies included self manufacture of bottles, inclusive of on-site injection molding, blow-fill, single blow-molders, and dual blow-molders utilizing the latest technologies from both Krones and Sidel. Primary packaging configurations include bottle sizes from 8 oz. to 1 gallon with line rates of 1200 bpm on 0.5 L packages. Secondary packaging operations include tray, tray-shrink, shrink pad and bundle applications. Design Group has also supported a number of product initiatives including bottle light-weighting, specialty bottle designs, and shrink/ROSO labeling. |
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Vaccine Packaging Line
Members of Design Group’s fill/finish and regulatory team provided more than 25,000 hours of professional service to a major vaccine manufacturer. Through the collaborative effort of Design Group and client teams, a new line was successfully specified, procured, integrated, installed and validated to produce a pediatric vaccine in unit dose syringes. |
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Additional Representative Projects
- Turnkey Aseptic Filling Lines (3) for Contact Lens Solution
- Turnkey Medical Device Assembly and Packaging Line
- Two Turnkey High-Speed Filling and Packaging Lines for Liquid Analgesics
- Two Turnkey High-Speed Solid Dosage Lines for Cholesterol Medication
- Packaging Facility Upgrade and Central Palletizing System
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